What is already published, free
- Formulation sheets with percentages, process and yield.
- Defect table per product: what you see, what caused it.
- Additive dosage criteria and what each one actually does.
Online
Training and industrial formulations
The technical library on this site is public and will keep growing. Paid training is the next step: coaching on your product, not on a generic example.
What we work on in coaching
- Your formulation, your raw material, your equipment and your market.
- Cost per kilo and break-even before you produce.
- Preparation of the dossier your food authority requires.
Who it is not for
- Anyone looking for the secret recipe: it does not exist, process control does.
- Anyone who wants to produce without measuring temperature or weighing.
- Anyone expecting to sell without regulatory registration.
How we work
Complete formulations with the reason for every gram, not copied ingredient lists. For people who manufacture, not for people who collect PDFs.
Cost-down reformulation
Redesigning the formula to produce cheaper without the customer noticing: lean-fat-water ratio, functional proteins, phosphate system and thermal yield.
- Deliverable
- New formula costed side by side with the current one, showing the saving per kilo and the sensory trial proving no quality was lost.
- Format
- Short project. The service that pays for itself fastest.
Export compliance
What has to change in formula, process, packaging and labelling for the product to enter the destination market: European Union, United States, Gulf states, Mercosur or the Andean Community.
- Deliverable
- Gap report against the destination regulation and a closing plan, with the technical dossier that authority requires.
- Format
- One project per destination market.
Halal and kosher production
Bringing formula and plant in line with halal or kosher requirements: replacing critical ingredients, line segregation, traceability and preparation for the certifying body’s audit.
- Deliverable
- Compliant formula, segregation manual and a dossier ready for the certifier.
- Format
- Project. The certificate is issued by the body; we get the plant ready to pass.
Shelf life validation
Determining real shelf life by trial — microbiological, physicochemical and sensory — instead of copying a competitor’s date.
- Deliverable
- Study with the deterioration curve, a defensible expiry date and the storage conditions you must declare.
- Format
- Trial whose length is set by the product itself.
Clean label: less sodium, nitrite and allergens
Cutting salt, nitrite, phosphates and allergens without losing microbiological safety or texture. It is the requirement advancing fastest in every market’s regulation.
- Deliverable
- Reformulated product with the safety barrier recalculated and a simplified label.
- Format
- Project, with mandatory microbiological validation.
Turnkey livestock projects
Sizing a poultry, pig or cattle operation: stock numbers, housing, feeding plan, health programme, and the figure almost nobody calculates properly — the feed conversion ratio.
- Deliverable
- Project with phased investment, feeding plan per production stage and a real break-even point.
- Format
- Project, supported through the first production cycle.
Compound feed mill
Design of your own feed mill: grinding, mixing, pelleting or extrusion, and the dosing system that makes every tonne come out like the last one.
- Deliverable
- Equipment list, flow, real throughput and a formulation programme by species.
- Format
- Project. Making your own feed usually cuts cost per kilo of meat more than any other lever.
Least-cost ration formulation
Calculating the ration that meets the nutrient requirement for the species and stage at the lowest possible cost with the raw materials available in your region — not the ones in the textbook.
- Deliverable
- Formulas by species and stage, recalculated whenever raw material prices move.
- Format
- Recurring service: the optimal formula changes when the market changes.
Contact
Ask us from wherever you are
We answer in English, Spanish, Portuguese, French, Italian and Arabic. If your question is technical and specific, so is the answer.